SAP PP: Production Planning and Manufacturing Integration

Upcoming Sessions

Classroom sessions
Online sessions

Course Introduction

Efficient production planning is a cornerstone of successful manufacturing operations. It requires a seamless balance of demand, capacity, materials, and resources, supported by accurate real-time data and coordinated cross-functional processes. SAP Production Planning (SAP PP) provides this capability by enabling organizations to plan, execute, and monitor production activities within a unified enterprise environment.

This SAP PP: Production Planning and Manufacturing Integration training course offers a complete overview of SAP PP’s key functionalities and its pivotal role in linking supply chain, procurement, and inventory management. Participants will explore how SAP PP supports production scheduling, material requirements planning (MRP), shop floor control, and capacity planning. The course also emphasizes the integration of SAP PP with SAP MM (Materials Management), SAP SD (Sales & Distribution), and SAP PM (Plant Maintenance) to deliver end-to-end manufacturing visibility and control.

Through practical demonstrations, real-world case studies, and interactive workshops, learners will discover how to leverage SAP PP to optimize production workflows, reduce downtime, and improve cost efficiency. By mastering SAP PP, participants will gain the skills to drive smarter, leaner, and more adaptive manufacturing operations aligned with Industry 4.0 principles.

Key Takeaways:

  • Gain a strong understanding of SAP PP and its role in manufacturing
  • Learn how SAP PP integrates with SAP MM, SD, and PM
  • Explore production scheduling, MRP, and capacity planning
  • Understand shop floor control and order confirmation processes
  • Learn how to use SAP PP for improved production efficiency and cost control

Objectives

This SAP PP Training Course is designed to build a strong foundation in production planning and manufacturing integration within SAP. By the end of the training course, participants will be able to:

  • Understand the structure and key components of SAP PP in SAP ERP and S/4HANA environments.
  • Manage critical master data such as materials, bills of materials (BOM), routings, and work centers.
  • Execute production planning processes including MRP, demand management, and production scheduling.
  • Monitor shop floor operations through confirmations, goods movements, and order settlements.
  • Integrate SAP PP with related modules to create a unified manufacturing process.
  • Apply performance analytics and production KPIs for continuous improvement and operational excellence.
  • Align SAP PP functionalities with digital manufacturing strategies and Industry 4.0 transformation initiatives.

Training Methodology

This training course uses proven adult learning methods to ensure strong comprehension and practical retention. Sessions will combine lecture-led learning with interactive discussions to help participants understand the theoretical concepts of SAP PP and how they apply in real manufacturing environments.

Practical learning is reinforced through hands-on exercises, case studies, and group workshops that mirror real-life production planning scenarios. Participants will gain confidence in using SAP PP by working through planning cycles, master data management, MRP simulations, and shop floor control processes. This approach ensures that learners can immediately apply their skills to real-world manufacturing operations.

Who Should Attend?

This training course is ideal for professionals involved in manufacturing, production planning, and supply chain operations. It is designed for those who want to strengthen their knowledge of SAP PP and improve manufacturing integration within their organization.

Who will benefit:

  • Production and operations managers
  • Manufacturing engineers and planners
  • Supply chain and logistics professionals
  • SAP PP consultants and functional specialists
  • ERP implementation and integration project team members

Course Outline

Day 1: Introduction to SAP PP and Manufacturing Fundamentals

  • The role of SAP PP in enterprise manufacturing strategy
  • Integration overview: connecting PP with MM, SD, PM, and QM modules
  • SAP organizational structure for production: plant, storage location, and work centers
  • Understanding production types: discrete, process, and repetitive manufacturing
  • Navigation, master data concepts, and overview of planning cycles
  • Workshop: mapping a manufacturing structure in SAP PP

Day 2: Master Data Management and Process Configuration

  • Material Master: classifications, views, and data dependencies
  • Bills of Materials (BOM): structure, item categories, and version control
  • Routings: defining operations, work centers, and capacities
  • Work center data management: resource allocation and scheduling
  • Practical exercise: creating and linking BOMs and routings for a production model

Day 3: Planning and Material Requirements Planning (MRP)

  • Overview of demand management and forecasting integration
  • Planning strategies (make-to-order, make-to-stock, and assemble-to-order)
  • Executing MRP runs and analyzing planning results
  • Procurement proposals: planned orders, purchase requisitions, and reservations
  • Capacity requirements planning (CRP) and load leveling
  • Group exercise: simulating an MRP process for a production scenario

Day 4: Production Order Execution and Shop Floor Control

  • Creating, scheduling, and releasing production orders
  • Material staging, goods issue, and goods receipt processes
  • Order confirmation and yield recording
  • Handling rework, scrap, and deviation reporting
  • Cost settlement, variance analysis, and integration with controlling (CO)
  • Workshop: executing a full production cycle from planning to confirmation

Day 5: Performance Optimization and Industry 4.0 Integration

  • Monitoring production efficiency using SAP analytics and dashboards
  • KPI measurement and continuous improvement techniques
  • Integration with SAP MES, IoT sensors, and predictive maintenance
  • Lean manufacturing and just-in-time (JIT) processes in SAP PP
  • Case study: digital transformation in a manufacturing enterprise
  • Final project: developing a production optimization roadmap

Providers and Associations

Anderson
Aztech Training
Coventry

Certificate

  • Copex Certificate of Attendance will be provided to delegates who attend and complete the course

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Our cancellation policy varies depending on the circumstances presented. Generally, cancellations must be initiated in formal writing at least 14 days prior to the commencement date of the training course. Further, the option to shift an existing registration to another training course on a later date is possible. Otherwise, a full refund will be initiated.

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Our training courses will run for 5 hours per day. The standard daily timing is from 8:30 am – 3:30 pm including the coffee/tea breaks and lunch.

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Published training course fees are inclusive of the training venue, training manual, writing materials, lunch and coffee breaks with refreshments over the entire duration of the training course.

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