Innovative Catalytic Cracking and Reforming Techniques in Oil Refineries

Upcoming Sessions

Classroom sessions
Online sessions

Course Introduction

In modern petroleum refineries, catalytic cracking and reforming units play a vital role in converting low-value feedstocks into high-value transportation fuels and petrochemical intermediates. With increasing demand for cleaner fuels, higher-octane gasoline, and more efficient processing, refinery engineers must stay updated on the latest conversion technologies. This Innovative Catalytic Cracking and Reforming Techniques in Oil Refineries training course provides a comprehensive understanding of Fluid Catalytic Cracking (FCC) and catalytic reforming processes, from basic principles to advanced operational strategies.

Participants will explore catalyst behavior, reaction mechanisms, and the influence of process variables on product yield and quality. The course also covers effective approaches for emissions control and energy optimization, ensuring refinery operations remain environmentally compliant and cost-effective. Through real-world case studies, common operational challenges are analyzed and solved using practical solutions such as process tuning, catalyst management, and energy integration.

Key learning highlights include:

  • Fundamentals of FCC and catalytic reforming reactions and product distribution
  • Catalyst selection, regeneration, and deactivation mechanisms
  • Design and operational aspects of FCC reactors and regenerators
  • Process control strategies and troubleshooting for stable refinery performance
  • Energy integration and emission control techniques for sustainable operations

Objectives

By the end of this training course, participants will be able to:

  • Demonstrate a clear understanding of catalytic cracking and reforming reaction principles.
  • Operate and troubleshoot FCC and reforming units with improved efficiency and reliability.
  • Manage catalyst selection, regeneration, and deactivation challenges to maximize performance.
  • Optimize process conditions to improve yield, product quality, and energy efficiency.
  • Implement environmental and safety controls in catalytic conversion processes.

This course emphasizes practical application of catalytic cracking and reforming concepts, enabling participants to make informed decisions in real refinery environments. Attendees will gain the skills to identify operational bottlenecks, apply corrective measures, and enhance overall unit performance. The training also focuses on ensuring compliance with environmental regulations while maintaining operational safety and efficiency.

Training Methodology

This training course uses proven adult learning techniques to ensure maximum understanding and retention. The sessions combine lecture-led learning with interactive group discussions, allowing participants to engage actively and share experiences. Practical examples and real-world case studies are integrated throughout the course to bridge the gap between theory and practice.

Participants will be encouraged to analyze operational challenges, evaluate process data, and develop effective solutions. This approach helps reinforce key concepts such as catalyst behavior, reaction mechanisms, and process optimization. The training also includes hands-on discussions on troubleshooting and safety management, enabling attendees to apply learned techniques directly to FCC and reforming units in their refineries.

Who Should Attend?

This training course is suitable for professionals involved in refinery operations, process optimization, and catalyst management. It is especially beneficial for those working directly with catalytic cracking and reforming units who seek to enhance operational efficiency and product quality.

Ideal participants include:

  • Process Engineers and Refinery Technicians
  • Chemical Engineers working in refinery operations
  • Catalytic unit operators and supervisors
  • Refinery Project and Maintenance Engineers
  • Energy and Optimization Engineers
  • Professionals involved in process development or performance analysis

Course Outline

Day 1: Fundamentals of Catalytic Cracking and Reforming

  • Overview of refinery conversion processes
  • Purpose and role of FCC and reforming in refining
  • Feedstock characterization and properties
  • Reaction mechanisms and product distribution

Day 2: Fluid Catalytic Cracking (FCC) Process Design

  • FCC unit configuration and operation
  • Catalyst selection and fluidization behavior
  • Reactor-regenerator design and temperature control
  • Yield optimization and coke management

Day 3: Catalytic Reforming Process Design and Operation

  • Reforming reactor types (semi-regenerative, continuous, cyclic)
  • Catalyst types and performance characteristics
  • Reforming chemistry: dehydrogenation, isomerization, cyclization
  • Hydrogen production and recovery systems

Day 4: Process Control, Safety, and Troubleshooting

  • Process instrumentation and control strategies
  • Managing pressure, temperature, and feed fluctuations
  • Common operating problems and root cause analysis
  • Safety systems and flare gas handling

Day 5: Optimization and Environmental Management

  • Energy integration and efficiency improvements
  • Emission controls and environmental compliance
  • Catalyst life cycle management
  • Case studies: operational improvements in FCC and reforming units

Providers and Associations

Anderson
Aztech Training
Coventry

Certificate

  • Copex Certificate of Attendance will be provided to delegates who attend and complete the course

Material published by Copex shown here is copyrighted. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.

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COPEX Training is your gateway to professional growth, with over 20 years of experience turning potential into success. Each year, we deliver over 1,000 courses in 50+ countries, earning a stellar 98% satisfaction rate. Trusted by global giants like BP, the United Nations, and HSBC, we partner with top certification bodies to provide career-focused training that empowers individuals and drives organizational breakthroughs. Our mission? To transform the way professionals learn and grow in today’s fast-changing industries. Through expert insights, cutting-edge methods, and hands-on approaches, we equip you with the skills and confidence to tackle challenges, seize opportunities, and thrive in your career.

Led by a passionate leadership team and supported by a network of world-class trainers, COPEX Training connects professionals worldwide with life-changing opportunities. We are committed to excellence, ensuring every participant leaves with the tools, expertise, and confidence to conquer an ever-evolving world.

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This FAQ section provides quick answers to the most common questions about our services, procedures, and policies. We aim to make your experience with us as straightforward as possible. For further assistance, our support team is ready to help.

Yes, and we'd love to make that happen. COPEX  specialises in fully customised in-house training, adapting course content to align with your organisation's unique goals, culture, and industry demands. Get in touch with us directly and we'll craft the right solution for your team.

Yes, the choice is yours. The Innovative Catalytic Cracking and Reforming Techniques in Oil Refineries Training Course  runs in a traditional classroom setting across various international locations, and it's also available as a live online programme for those who prefer to learn from wherever they are. Pick the format that fits your lifestyle and schedule best.

Not at all. The Innovative Catalytic Cracking and Reforming Techniques in Oil Refineries Training Course doors are open to everyone, regardless of your background or how many years you've been in the industry. That said, having some familiarity with the subject area can help you get even more out of the experience.

Our team is available around the clock — 24 hours a day, 7 days a week — ready to answer any question you have. Whether you need help choosing the right course, completing your registration, or sorting out logistics, we're here for you.

Expect an engaging, hands-on journey — not a room full of slides and passive listening. COPEX’s delivery blends presentations with group discussions, real-world case studies, practical exercises, and collaborative workshops. The goal is simple: everything you learn, you can use immediately back at work.

You'll be in good hands. COPEX hosts its courses in premium 4-star and 5-star hotels, with professional, fully equipped training spaces designed for focus and comfort. Throughout each day, you'll enjoy refreshment breaks with coffee and snacks, plus a complimentary lunch following every session.

This Innovative Catalytic Cracking and Reforming Techniques in Oil Refineries Training Course welcomes professionals from all walks of corporate life — whether you're a seasoned manager, an emerging team leader, a subject-matter specialist, or simply someone driven to grow in their field. If you're serious about advancing your career and deepening your expertise, this course was built with you in mind.

Absolutely. Every participant who successfully completes the Innovative Catalytic Cracking and Reforming Techniques in Oil Refineries Training Course earns an COPEX Certificate of Completion — a recognised mark of professional achievement. Depending on the specific course, it may also qualify for Training credits, which will be clearly noted in the course details.

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