Why Choose this Training Course?
The critical importance of maintenance, reliability, and asset management in safeguarding plant integrity cannot be overstated. This Maintenance, Reliability and Asset Management Technology Best Practices training course provides a comprehensive exploration of maintenance management, reliability engineering, and asset management analysis through a structured and systematic approach.
Participants will delve into various aspects, including understanding the causes of machinery failures, advanced techniques for condition monitoring, selecting optimal maintenance strategies, conducting root cause analysis, and learning from significant failures and disasters across industries. Additionally, hands-on experience will be gained in maximizing the effectiveness of computerized maintenance management systems.
What are the Goals?
By attending this training course, you should achieve these goals:
- Understand the Importance of Strategic Asset Management
- Develop an Optimised Approach to Maintenance Best Practice
- Set Priorities, Identify Risks and Prepare Mitigation Measures Against Any Failures
- Develop the Ability to Select Maintenance Strategies
- Understand Different Technologies Related to Condition Monitoring and Reliability Analysis
Who is this Training Course for?
The COPEX training course is designed for anyone who is either newly qualified professional or experienced senior manager who needs to refresh their skills. For example:
- Operational Professionals who are Interested in Maintenance Reliability and Asset Management
- Maintenance Supervisors and Superintendents
- Safety and Integrity Professionals
- Reliability Engineers
- Other Professionals Involved in Process Improvement
Course Outline
Day One: Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment
- Cavitation in pumps.
- Tripping of turbines.
- Surging in compressors.
- Wear Mechanisms : Fatigue, Fretting, and Corrosion.
- Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
- Fundamentals of maintenance and asset management.
Day Two: Failure Analysis and Reliability
- Elementary Statistics and standards.
- Reliability Models
- Learning from major failures case studies in process industries.
- Learning from major failures case studies in oil and gas industries.
- Root cause analysis and extractions of specific and generic lessons.
Day Three: Statistical Failure Analysis and Reliability
- Further reliability definitions and standards.
- Hazard function and bath tub curve.
- Weibull analysis.
- Case studies from rotating equipment.
- Case studies of major failures in other industries and lessons learned.
Day Four: Condition Based Maintenance
- General Purpose
- What is Vibration
- Thermal Monitoring
- Lubricant Monitoring
- The Essentials of Vibration Monitoring
Day Five: Decision Analysis in Asset Management
- Main criticism of existing management of computerised maintenance systems.
- The Asset Management framework.
- The decision making grid approach.
- Selection of appropriate maintenance strategies.
- Integration of RCM, TPM, and CBM approaches
The Certificate
- COPEX Certificate of Attendance will be provided to delegates who attend and complete the course
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