A Highly Interactive Training Course On

Heat Exchangers: Types, Applications, Design, Operation & Maintenance

Attaining High Performance and
Preventing Failures of Heat Exchangers

Classroom Sessions
03-07 Feb 2025
Dubai
$5,950
07-11 Apr 2025
Dubai
$5,950
02-06 Jun 2025
Dubai
$5,950
24-28 Nov 2025
Dubai
$5,950
02-06 Feb 2026
Dubai
$5,950

Course Introduction

This Heat Exchangers training course will present the technical and operational features of Heat Exchangers of various designs (shell-and tube (STHE), air-cooled (ACHE), plate (PHE) that play a vital role in thermal power plants and petrochemical and process industries. It has been realized that Engineers of diverse backgrounds and expertise need to develop a sound understanding of fundamental principles and interrelationship between various parameters that govern the well designed and operated heat exchangers.

This Heat Exchangers training course will familiarise engineers and technicians with various codes and standards and best practices used for design, manufacture, operation and maintenance of heat exchangers. The emphasis in course will be on the best practices for efficient operation, inspection, maintenance and repair of widely used types of heat exchangers: shell and tube, air-cooled, plate compact types. Several workshops will be included with case studies and real examples from engineering practice that will enable the analysis of the root causes as a prerequisite for effective troubleshooting process.

This COPEX training course will feature:

  • Heat Exchangers Design Characteristics
  • Understanding of Heat Transfer principles
  • International Codes and Standards for fabrication, operation and maintenance
  • Problems in operation: Fouling and performance monitoring
  • Inspection of corrosion, erosion and structural integrity

Training Objectives

By the end of this COPEX training course, participants will be able to:

  • Understand design guidelines and specifications
  • Analyse exchanger thermal and hydraulic operational parameters
  • Determine the correct selection criteria for sizing of heat exchangers
  • Identify the problems in operation that lead to performance deterioration
  • Determine correct troubleshooting techniques

Training Methodology

This training course will be conducted along the workshop principles, with formal lectures, case studies and interactive worked examples. Relevant case studies and practical exercises will be provided to illustrate the application of main learning points presented in the lectures. There will be ample opportunities for discussion and sharing experience to ensure maximum understanding of material. The goals of each participant will be discussed to ensure fulfilling of their needs and fining the solutions to their specific problems.

Who should Attend?

This COPEX training course is suitable to a wide range of technical professionals but will greatly benefit:

  • Maintenance Professionals
  • Inspection Personnel
  • Process Supervisors
  • Plant Operators
  • Plant/Technical Managers

Course Outline

Day One: Types and Applications of Heat Exchangers
  • Heat Exchanger Types and Applications: Choice of Working Fluid
  • Heat Transfer Fundamentals and Heat Transfer Rates
  • Heat Exchanger Elements: Tube Bundles, Tube Sheets, Baffles and Nozzles
  • TEMA Nomenclature of Shell & Tube Heat Exchangers (STHE)
  • Air Cooled Heat Exchangers (ACHE) and Plate Heat Exchangers (PHE)
  • Condensers, Evaporators and Reboilers
Day Two: Thermal and Hydraulic Design of Heat Exchangers
  • Flow vs. Temperature Difference in STHE
  • Thermal Specification of Heat Exchangers: Sizing and Rating
  • Hydraulic Design of STE: Fluid velocity and Pumping Power Calculation
  • Aerodynamic Design of ACHE: Sizing of Fans and Drive
  • Sizing and Specifying of PHE Units: Compabloc Design     
  • Workshop: Case Studies, Examples & Solutions
Day Three: Mechanical Design of Heat Exchangers
  • Mechanical Design of Heat Exchangers
  • Calculation of Basic Elements of STHE
  • Piping Loads on Exchanger Nozzles
  • Material selection and Construction of Heat Exchangers
  • Fabrication Technologies of Heat Exchangers
  • Workshop: Case Studies, Examples & Solutions  
Day Four: Operation and Maintenance of Heat Exchangers
  • Fouling and scaling in tubes and shells: Problem Solutions and Remedies
  • Inspection Techniques of Vital Elements of Heat Exchangers
  • Corrosion & Erosion Reduction Techniques, Fitness for Service Analysis (FFS)
  • Control in Operation: Tube Vibration & Troubleshooting
  • Cleaning, Maintenance and Repair Techniques: Tube Plugging and Re-tubing
  • Workshop: Case Studies, Examples & Solutions  
Day Five: Performance Enhancement and Optimisation of Heat Exchangers 
  • Performance Monitoring and Testing
  • Performance Validation
  • Heat Transfer Augmentation Techniques
  • Tubes with external and internal fins
  • Heat Integration Basics: Pinch Technology
  • Workshop: Case Studies, Examples and Solutions

Certificates

  • Copex Certificate of Attendance will be provided to delegates who attend and complete the course
Whats Makes Copex Courses Unique?

COPEX Training is your gateway to professional growth, with over 20 years of experience turning potential into success. Each year, we deliver over 1,000 courses in 50+ countries, earning a stellar 98% satisfaction rate. Trusted by global giants like BP, the United Nations, and HSBC, we partner with top certification bodies to provide career-focused training that empowers individuals and drives organizational breakthroughs. Our mission? To transform the way professionals learn and grow in today’s fast-changing industries. Through expert insights, cutting-edge methods, and hands-on approaches, we equip you with the skills and confidence to tackle challenges, seize opportunities, and thrive in your career.

Led by a passionate leadership team and supported by a network of world-class trainers, COPEX Training connects professionals worldwide with life-changing opportunities. We are committed to excellence, ensuring every participant leaves with the tools, expertise, and confidence to conquer an ever-evolving world.

Frequently Asked Questions

This FAQ section provides quick answers to the most common questions about our services, procedures, and policies. We aim to make your experience with us as straightforward as possible. For further assistance, our support team is ready to help.

What is COPEX?

COPEX stands for “Competency Enhancement Programs” These courses are designed to develop and enhance the skills and knowledge of professionals across various sectors.

What are the benefits of attending COPEX training courses?

Enhanced Skills: Develop in-demand skills and knowledge in your chosen field.
Career Advancement: Improve your career prospects and increase your earning potential.
Increased Confidence: Gain confidence in your abilities and enhance your professional presence.
Networking Opportunities: Connect with other professionals and industry experts.
Improved Job Performance: Enhance your productivity, efficiency, and job satisfaction.
Personal Growth: Develop valuable personal and professional skills that can benefit you in all areas of life.

What makes COPEX training courses unique?

Experienced Instructors: Courses are delivered by highly qualified and experienced instructors with industry expertise.
Interactive Learning: Engaging and interactive learning methods, including workshops, simulations, case studies, and group discussions.
Practical Application: Focus on practical skills and real-world applications, enabling you to apply your learning immediately.
Flexible Learning Options: A variety of course formats available, including classroom training, online courses, and blended learning.
Certification & Recognition: Upon successful completion, you may receive industry-recognized certifications.

What is the cost of COPEX training courses?

The cost of COPEX training courses varies depending on the course duration, content, and delivery method.

How can I register?

There are several ways to register in our public training courses:
Online – Browse the Training Plan, select the course of choice, click on the button
“Register Now” inside the course outline page.
E-mail – Send the details (name, company name, email address and training course of
choice) of your nomination to [email protected]
Telephone – +971 4 368 6886 or +971 50 106 2750

When will I receive the confirmation for my registration/s?

Upon successful registration, processing window will take not more than 24 hours from the time of registration. An email including the registration confirmation, invoice and joining instructions will be sent to the provided email address.

What is included in the training fee?

Published training course fees are inclusive of the training venue, training manual, writing materials, lunch and coffee breaks with refreshments over the entire duration of the training course.

What are the available payment methods?

The training course fee can be settled by either:

  • Bank transfer
  • Credit Card

How many hours per day, and what are the timings of your training courses?

Our training courses will run for 5 hours per day. The standard daily timing is from 8:30 am – 3:30 pm including the coffee/tea breaks and lunch.

Where do you usually hold your training courses?

Our training courses courses are being held at five-star hotels in prime and iconic destinations across the globe. Cities such as Amsterdam, Barcelona, Dubai, Geneva, Istanbul, Kuala Lumpur, London, Houston, New York, Paris, Vienna, Zurich, etc.

Do you provide hotel booking assistance to your delegates?

Once officially registered, we can assist by providing the corporate rates provided by the hotel where the training course will be conducted. Early confirmation will enable us to secure the room at reduced rates

In case of failure to attend, what is your cancellation policy?

Our cancellation policy varies depending on the circumstances presented. Generally, cancellations must be initiated in formal writing at least 14 days prior to the commencement date of the training course. Further, the option to shift an existing registration to another training course on a later date is possible. Otherwise, a full refund will be initiated.

What will I receive after the training course?

Delegates who will attend and successfully complete the training course will earn a COPEX Certificate of Completion. This certification is designed to validate the successful knowledge transfer, and that the desired learning objectives and outcomes to further advance your professional competency are achieved.

We can customize this
training course for you!

At Copex Training, we offer customizable courses designed to fit your specific needs. whether it's refining procurement practices or enhancing leadership and management skills, we tailor our programs to meet your unique goals and challenges. Let us create a training solution that delivers real results for your team.
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