A Highly Interactive Training Course On

Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017)

Investigating Bearing Failures Using ISO Classification and Diagnostic Techniques

Classroom Sessions
11-15 Aug 2025
Dubai
$5,950
10-14 Aug 2026
Dubai
$5,950
Online Sessions
23-27 Jun 2025
Online
$3,950
03-07 Nov 2025
Online
$3,950
22-26 Jun 2026
Online
$3,950
02-06 Nov 2026
Online
$3,950

Course Introduction

Unplanned downtime due to bearing failures can severely disrupt productivity and profitability in industrial operations. The Advanced Bearing Root Cause Damage Analysis training course goes beyond basic troubleshooting, equipping maintenance and reliability professionals with the advanced skills needed to accurately identify and determine the root causes of complex bearing failures in critical rotating machinery.

 

Structured around the internationally recognized ISO 15243:2017 standard, this course teaches participants to master the classification system, providing a consistent framework for accurately identifying various bearing damage mechanisms. It explores the numerous factors that contribute to bearing failures, including operational conditions, lubrication practices, contamination, and installation errors. Topics covered include fatigue, wear, corrosion, electrical erosion, and handling damage.

 

By combining theoretical knowledge with practical case studies and visual examples, this training will help participants develop the critical thinking and analytical skills essential for effective root cause analysis. The outcome is the ability to implement targeted corrective and preventive actions, leading to improved machine reliability, reduced unplanned downtime, optimized maintenance practices, lower maintenance costs, longer asset lifespan, and enhanced safety. Completing this course will empower you to contribute directly to fostering a culture of reliability excellence within your organization, in alignment with key principles of effective machinery lubrication and asset management.

Key benefits of this training include:

  • Improved Machine Reliability: Effectively addressing the root causes of failures
  • Reduced Unplanned Downtime: Minimizing costly production interruptions
  • Optimized Maintenance Practices: Transitioning to proactive and predictive maintenance strategies
  • Lower Maintenance Costs: Reducing bearing replacement and repair expenses
  • Enhanced Asset Lifespan: Maximizing return on investment for critical machinery

Training Objectives

By the end of this training course, participants will be able to:

  • Expertly Interpret and Apply the ISO 15243:2017 Standard
  • Diagnose and Differentiate Complex Bearing Damage Mechanisms
  • Conduct Comprehensive Root Cause Failure Analysis (RCA) on Failed Bearings
  • Proficiently Utilize Advanced Inspection Techniques and Tools
  • Develop and Implement Proactive and Predictive Maintenance Strategies
  • Contribute to Improved Lubrication Practices

Training Methodology

This COPEX training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented.  Through a blend of theoretical knowledge, practical case studies, and visual examples, you will develop the critical thinking and analytical abilities necessary to conduct thorough root cause failure analyses.

Who should Attend?

This advanced training course is specifically designed for experienced professionals who are directly involved in maintaining and improving the reliability of rotating machinery.

 

This COPEX training course is suitable to a wide range of professionals but will greatly benefit:

  • Experienced Maintenance and Reliability Engineers
  • Rotating Equipment Specialists and Analysts
  • Condition Monitoring Professionals
  • Plant Engineers and Maintenance Supervisors
  • Failure Analysis Professionals
  • Lubrication Professionals

Course Outline

Day One: Introduction to Bearing Damage and ISO 15243:2017 - Laying the Foundation
  • Bearing Types and Applications
  • Overview of Bearing Failure Statistics
  • Financial Impact of Bearing Failures (downtime, repair costs, safety implications)
  • Structure and Classification System of ISO 15243:2017
  • Why Root Cause Analysis is Critical
Day Two: Fatigue and Wear Mechanisms - Understanding Material Degradation
  • Surface-Origin and Subsurface-Origin Fatigue
  • Abrasive, Adhesive, and Fretting Wear
  • Micropitting and Spalling
  • Oil Analysis (wear debris analysis) and Visual Inspection
  • Connection to Lubrication
Day Three: Corrosion and Electrical Erosion - Chemical and Electrical Threats
  • Chemical Corrosion Causes and Prevention
  • False Brinelling and Fretting Corrosion
  • Preventive Measures, Including Proper Storage,
  • Transportation, and Operational Procedures
  • Current Passage and Electrostatic Discharge Effects
  • Mitigation Strategies (Proper Grounding, Insulation, and the
  • Use of Electrically Insulating Lubricants or Bearing Designs)
  • Detection and Monitoring Techniques
Day Four: Lubrication and Handling-Related Damage - The Human Factor and Lubricant's Role
  • Inadequate and Excessive Lubrication
  • Lubricant Contamination
  • Improper Mounting, Misalignment, and Overloading
  • Role of Vibration and Resonance
  • Vibration Analysis as a Tool for Detecting Bearing Damage and Identifying Potential Resonance Issues
Day Five: Root Cause Analysis and Reporting - Solving the Mystery and Preventing Recurrence
  • Step-by-Step RCA Methodology
  • Bearing Disassembly and Inspection
  • Documentation and Reporting of Findings
  • Recommendations for Mitigation and Reliability Improvement
  • Follow-up and Verification

Providers and Associations

Anderson
Anderson
Aztech Training
Aztech Training
Coventry
Coventry

Certificates

  • Copex Certificate of Attendance will be provided to delegates who attend and complete the course
Whats Makes Copex Courses Unique?

COPEX Training is your gateway to professional growth, with over 20 years of experience turning potential into success. Each year, we deliver over 1,000 courses in 50+ countries, earning a stellar 98% satisfaction rate. Trusted by global giants like BP, the United Nations, and HSBC, we partner with top certification bodies to provide career-focused training that empowers individuals and drives organizational breakthroughs. Our mission? To transform the way professionals learn and grow in today’s fast-changing industries. Through expert insights, cutting-edge methods, and hands-on approaches, we equip you with the skills and confidence to tackle challenges, seize opportunities, and thrive in your career.

Led by a passionate leadership team and supported by a network of world-class trainers, COPEX Training connects professionals worldwide with life-changing opportunities. We are committed to excellence, ensuring every participant leaves with the tools, expertise, and confidence to conquer an ever-evolving world.

Frequently Asked Questions

This FAQ section provides quick answers to the most common questions about our services, procedures, and policies. We aim to make your experience with us as straightforward as possible. For further assistance, our support team is ready to help.

What is COPEX?

COPEX stands for “The Centre for Operations & Procurement Excellence”. Our courses are designed to develop and enhance the skills and knowledge of professionals across various sectors.

What are the benefits of attending COPEX training courses?

Enhanced Skills: Develop in-demand skills and knowledge in your chosen field.
Career Advancement: Improve your career prospects and increase your earning potential.
Increased Confidence: Gain confidence in your abilities and enhance your professional presence.
Networking Opportunities: Connect with other professionals and industry experts.
Improved Job Performance: Enhance your productivity, efficiency, and job satisfaction.
Personal Growth: Develop valuable personal and professional skills that can benefit you in all areas of life.

What makes COPEX training courses unique?

Experienced Instructors: Courses are delivered by highly qualified and experienced instructors with industry expertise.
Interactive Learning: Engaging and interactive learning methods, including workshops, simulations, case studies, and group discussions.
Practical Application: Focus on practical skills and real-world applications, enabling you to apply your learning immediately.
Flexible Learning Options: A variety of course formats available, including classroom training, online courses, and blended learning.
Certification & Recognition: Upon successful completion, you may receive industry-recognized certifications.

What is the cost of COPEX training courses?

The cost of COPEX training courses varies depending on the course duration, content, and delivery method.

How can I register?

There are several ways to register in our public training courses:
Online – Browse the Training Plan, select the course of choice, click on the button
“Register Now” inside the course outline page.
E-mail – Send the details (name, company name, email address and training course of
choice) of your nomination to [email protected]
Telephone – +971 4 368 6886 or +971 50 106 2750

When will I receive the confirmation for my registration/s?

Upon successful registration, processing window will take not more than 24 hours from the time of registration. An email including the registration confirmation, invoice and joining instructions will be sent to the provided email address.

What is included in the training fee?

Published training course fees are inclusive of the training venue, training manual, writing materials, lunch and coffee breaks with refreshments over the entire duration of the training course.

What are the available payment methods?

The training course fee can be settled by either:

  • Bank transfer
  • Credit Card

How many hours per day, and what are the timings of your training courses?

Our training courses will run for 5 hours per day. The standard daily timing is from 8:30 am – 3:30 pm including the coffee/tea breaks and lunch.

Where do you usually hold your training courses?

Our training courses courses are being held at five-star hotels in prime and iconic destinations across the globe. Cities such as Amsterdam, Barcelona, Dubai, Geneva, Istanbul, Kuala Lumpur, London, Houston, New York, Paris, Vienna, Zurich, etc.

Do you provide hotel booking assistance to your delegates?

Once officially registered, we can assist by providing the corporate rates provided by the hotel where the training course will be conducted. Early confirmation will enable us to secure the room at reduced rates

In case of failure to attend, what is your cancellation policy?

Our cancellation policy varies depending on the circumstances presented. Generally, cancellations must be initiated in formal writing at least 14 days prior to the commencement date of the training course. Further, the option to shift an existing registration to another training course on a later date is possible. Otherwise, a full refund will be initiated.

What will I receive after the training course?

Delegates who will attend and successfully complete the training course will earn a COPEX Certificate of Completion. This certification is designed to validate the successful knowledge transfer, and that the desired learning objectives and outcomes to further advance your professional competency are achieved.

We can customize this
training course for you!

At Copex Training, we offer customizable courses designed to fit your specific needs. whether it's refining procurement practices or enhancing leadership and management skills, we tailor our programs to meet your unique goals and challenges. Let us create a training solution that delivers real results for your team.
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