Maintenance Management Specialist

We regret to inform you that there are currently no scheduled sessions for this course, so please let us know your preferred date and location and we will contact you soon.

Course Introduction

Maintenance Best Practices are critical for every successful individual and company. This comprehensive 10-day programme has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. It covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation.

Objectives

  • To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
  • To instruct Maintenance optimization best practice techniques
  • To provide opportunities to discuss the application of these best practices
  • Provide an opportunity to learn these concepts through practical exercises

Course Outline

Day 1: Day One An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive

Day 2: Day Two Maintenance Management Systems

  • Maintenance Planning and Scheduling
  • Computerised Maintenance Management Systems
  • Developing Maintenance Key Performance Indicators

Day 3: Day Three Preventive Maintenance and Maintenance Strategy

  • Maintenance Organisation Structure and Policies
  • Developing and Implementing a Preventive Maintenance Program
  • Applying Reliability Based principles to Maintenance Strategy Development

Day 4: Day Four Maintenance Logistics and Cost Control

  • Managing Maintenance Spare Parts and Logistics
  • Optimising Spare Parts Inventory Levels
  • Maintenance Budgeting
  • Controlling Maintenance Costs
  • Introduction to Life Cycle Cost Concepts

Day 5: Day Five Maintenance Team Work

  • Engineering, Production & Maintenance Teams
  • Benefits of Integrated teams
  • Motivation and empowerment
  • Total Productive Maintenance Concepts
  • Implementing Team Based Continuous Improvement in Maintenance

Day 6: Day Six Failure of Machines and Inspection Based Failure Analysis

Causes of Machinery Failure

  • Wear Mechanisms
  • Fatigue
  • Fretting
  • Corrosion and Electrolytics

Fundamental Machine Problems

  • Balance Problems
  • Alignment Problems
  • Machinery Mounting Problems

Component Failure

  • Plain Bearings
  • Rolling Element Bearings
  • Couplings
  • Seals
  • Gears Drives
  • Belt Drives

Day 7: Day Seven Statistical Failure Analysis and Reliability

  • Job Feedback and the Importance of History Records
  • Pareto Effects
  • Elementary Statistics
  • Collection, Analysis, Representation and Interpretation of Statistical Data
  • Reliability Models
  • Maintenance Cost Optimisation

Day 8: Day Eight Condition Based Maintenance

  • The Condition Based Approach
  • What to Monitor and Where
  • Condition Monitoring Systems
  • Trending of Monitored Data
  • Frequency of Measurement
  • Parameter Symptom Limits
  • Remaining Life Prediction

Day 9: Day Nine Machinery Condition Monitoring

  • General Purpose CM
  • Thermal Monitoring
  • Lubricant Monitoring
  • The Essentials of Vibration Monitoring
  • What is Vibration
  • How to Measure Vibration
  • Where to Measure Vibration
  • How to Represent Vibration

Day 10: Day Ten Vibration Analysis

  • Overall and Spectral Representation
  • The Big Five Machine Faults
  • Detecting Faults Using Vibration
  • Diagnosing Faults Using Vibration

Certificate

  • Copex Certificate of Attendance will be provided to delegates who attend and complete the course.
  • ILM Endorsed Certificate for delegates who successfully attend and pass the required assessment

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Whats Makes Copex Courses Unique?

COPEX Training is your gateway to professional growth, with over 20 years of experience turning potential into success. Each year, we deliver over 1,000 courses in 50+ countries, earning a stellar 98% satisfaction rate. Trusted by global giants like BP, the United Nations, and HSBC, we partner with top certification bodies to provide career-focused training that empowers individuals and drives organizational breakthroughs. Our mission? To transform the way professionals learn and grow in today’s fast-changing industries. Through expert insights, cutting-edge methods, and hands-on approaches, we equip you with the skills and confidence to tackle challenges, seize opportunities, and thrive in your career.

Led by a passionate leadership team and supported by a network of world-class trainers, COPEX Training connects professionals worldwide with life-changing opportunities. We are committed to excellence, ensuring every participant leaves with the tools, expertise, and confidence to conquer an ever-evolving world.

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Our cancellation policy varies depending on the circumstances presented. Generally, cancellations must be initiated in formal writing at least 14 days prior to the commencement date of the training course. Further, the option to shift an existing registration to another training course on a later date is possible. Otherwise, a full refund will be initiated.

Our training courses courses are being held at five-star hotels in prime and iconic destinations across the globe. Cities such as Amsterdam, Barcelona, Dubai, Geneva, Istanbul, Kuala Lumpur, London, Houston, New York, Paris, Vienna, Zurich, etc.

Our training courses will run for 5 hours per day. The standard daily timing is from 8:30 am – 3:30 pm including the coffee/tea breaks and lunch.

The training course fee can be settled by either:

  • Bank transfer
  • Credit Card

Published training course fees are inclusive of the training venue, training manual, writing materials, lunch and coffee breaks with refreshments over the entire duration of the training course.

Upon successful registration, processing window will take not more than 24 hours from the time of registration. An email including the registration confirmation, invoice and joining instructions will be sent to the provided email address.

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