A Highly Interactive Training Course On
Essentials of Manufacturing Processes
The Key to Operations Management
Course Introduction
What are the fundamentals of modern manufacturing processes and operations management? This Essentials of Manufacturing Processes training course integrates multiple disciplines, including manufacturing engineering, operations management, maintenance, and reliability. It explores various manufacturing management functions and processes and examines how to effectively manage them using Enterprise Resource Planning (ERP) systems.
This Essentials of Manufacturing Processes training course will help you develop effective practices and techniques for managing manufacturing processes and critical assets proactively. By mastering these skills, you'll be better equipped to meet deadlines, achieve your objectives, and ensure the integrity of your plant. Additionally, you'll enhance your decision-making abilities to drive operational excellence and reliability.
This COPEX training course will feature:
- Classifications of manufacturing processes
- Manufacturing capacity scheduling
- Just in time and lean manufacturing systems
- Quality management systems and six sigma
- Learning from failures
Training Objectives
By the end of this COPEX training course, participants will be able to:
- Have a solid understanding of manufacturing processes and best practice techniques
- Have an understanding of a range of planning, management and controlling different manufacturing processes
- Have the ability to design a process for managing equipment failures and their implications to the operational organisation
- Know the practical approach to developing an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall manufacturing strategy, and measuring benefits
- Know the Integration of quality, maintenance, reliability and information systems concepts
Training Methodology
This COPEX training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This is designed to be a hands-on, stimulating experience. This training course is highly interactive with many discussions and facilitated practice sessions led by speakers who are at the forefront of their field. There are plenty of case studies, and illustration of both worst and best practices in the field of maintenance and asset management. The trainer has conducted many research and development project in aspects of manufacturing, maintenance, quality and operations management and will share publications about projects in these fields.
Who should Attend?
This comprehensive 5-day training course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff including leadership and management attend this workshop. If you and your company are interested in greatly increasing productivity, this will be a very valuable course.
This COPEX training course is suitable to a wide range of professionals but will greatly benefit:
- Manufacturing supervisors and superintendents and anybody involved in setting manufacturing strategy
- Anyone working in materials and procurement management
- Safety and integrity professionals and anyone working in areas related to risk management
- Audit and quality assurance professionals
- Operational professionals who are interested in maintenance reliability and asset management
Course Outline
- Introduction to processing and assembly operations
- Production systems
- Volume versus variety in manufacturing processes
- Manufacturing layout configurations
- Fundamentals of metal forming and sheet processes
- Classification of material removing processes
- What is Enterprise Resource Planning (ERP)?
- Introduction to Material Requirement Planning (MRP)
- The evolution of Manufacturing Resource Planning (MRPII)
- Introduction to SAP
- Layout and capacity planning
- Master Production Schedule (MPS)
- The concept of lean thinking
- Push versus pull in manufacturing
- Different types of waste (Muda in Japanese language)
- Fail-safe systems in manufacturing (Poka Yoke)
- Continuous Improvements (The 5 Ss)
- Case studies
- The meaning of quality
- The gap model of quality
- Total quality management
- Deming wheel of Plan-Do-Check-Act (PDSA)
- Quality management maturing grid
- Quality awards
- Why do systems fail?
- The concept of learning from failures
- Case studies from oil and gas industry
- Case studies from space and aviation industry
- Case studies from nuclear power generation industry
- The Decision Making Grid model for selection of appropriate strategy
Certificates
- COPEX Certificate of Attendance will be provided to delegates who attend and complete the course
Material published by Copex shown here is copyrighted. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.
COPEX Training is your gateway to professional growth, with over 20 years of experience turning potential into success. Each year, we deliver over 1,000 courses in 50+ countries, earning a stellar 98% satisfaction rate. Trusted by global giants like BP, the United Nations, and HSBC, we partner with top certification bodies to provide career-focused training that empowers individuals and drives organizational breakthroughs. Our mission? To transform the way professionals learn and grow in today’s fast-changing industries. Through expert insights, cutting-edge methods, and hands-on approaches, we equip you with the skills and confidence to tackle challenges, seize opportunities, and thrive in your career.
Led by a passionate leadership team and supported by a network of world-class trainers, COPEX Training connects professionals worldwide with life-changing opportunities. We are committed to excellence, ensuring every participant leaves with the tools, expertise, and confidence to conquer an ever-evolving world.
Frequently Asked Questions
This FAQ section provides quick answers to the most common questions about our services, procedures, and policies. We aim to make your experience with us as straightforward as possible. For further assistance, our support team is ready to help.
COPEX stands for “The Centre for Operations & Procurement Excellence”. Our courses are designed to develop and enhance the skills and knowledge of professionals across various sectors.
Enhanced Skills: Develop in-demand skills and knowledge in your chosen field.
Career Advancement: Improve your career prospects and increase your earning potential.
Increased Confidence: Gain confidence in your abilities and enhance your professional presence.
Networking Opportunities: Connect with other professionals and industry experts.
Improved Job Performance: Enhance your productivity, efficiency, and job satisfaction.
Personal Growth: Develop valuable personal and professional skills that can benefit you in all areas of life.
Experienced Instructors: Courses are delivered by highly qualified and experienced instructors with industry expertise.
Interactive Learning: Engaging and interactive learning methods, including workshops, simulations, case studies, and group discussions.
Practical Application: Focus on practical skills and real-world applications, enabling you to apply your learning immediately.
Flexible Learning Options: A variety of course formats available, including classroom training, online courses, and blended learning.
Certification & Recognition: Upon successful completion, you may receive industry-recognized certifications.
The cost of COPEX training courses varies depending on the course duration, content, and delivery method.
There are several ways to register in our public training courses:
Online – Browse the Training Plan, select the course of choice, click on the button
“Register Now” inside the course outline page.
E-mail – Send the details (name, company name, email address and training course of
choice) of your nomination to reg@copextraining.com
Telephone – +971 4 368 6886 or +971 50 106 2750
Upon successful registration, processing window will take not more than 24 hours from the time of registration. An email including the registration confirmation, invoice and joining instructions will be sent to the provided email address.
Published training course fees are inclusive of the training venue, training manual, writing materials, lunch and coffee breaks with refreshments over the entire duration of the training course.
The training course fee can be settled by either:
- Bank transfer
- Credit Card
Our training courses will run for 5 hours per day. The standard daily timing is from 8:30 am – 3:30 pm including the coffee/tea breaks and lunch.
Our training courses courses are being held at five-star hotels in prime and iconic destinations across the globe. Cities such as Amsterdam, Barcelona, Dubai, Geneva, Istanbul, Kuala Lumpur, London, Houston, New York, Paris, Vienna, Zurich, etc.
Once officially registered, we can assist by providing the corporate rates provided by the hotel where the training course will be conducted. Early confirmation will enable us to secure the room at reduced rates
Our cancellation policy varies depending on the circumstances presented. Generally, cancellations must be initiated in formal writing at least 14 days prior to the commencement date of the training course. Further, the option to shift an existing registration to another training course on a later date is possible. Otherwise, a full refund will be initiated.
Delegates who will attend and successfully complete the training course will earn a COPEX Certificate of Completion. This certification is designed to validate the successful knowledge transfer, and that the desired learning objectives and outcomes to further advance your professional competency are achieved.
We can customize this
training course for you!
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